Investment Casting

Investment casting, also known as lost-wax casting, is a metal manufacturing process where a wax pattern of the part is coated with a ceramic material to form a hardened shell. The wax is then melted out, and molten metal is poured into the hollow ceramic mold. Once cooled, the shell is broken away to produce a highly detailed metal part with excellent surface finish and tight dimensional tolerances, often requiring minimal machining.

Improve Your Competitive Advantage with Canadian Offshore Solutions

Canadian manufacturers may choose to offshore production of some parts to reduce manufacturing costs, access specialized production capabilities, and increase overall competitiveness. Offshoring can provide access to advanced tooling, higher-volume production facilities, or materials that are not readily available domestically. By strategically offshoring select components, manufacturers can improve supply chain flexibility, shorten lead times for certain products, and focus Canadian operations on higher-value activities such as engineering, assembly, and quality control.

Here is a list of automotive parts that are commonly made using investment casting, particularly where precision, complex geometry, and smooth surface finish are important:

  • Turbocharger turbine wheels

  • Exhaust manifolds (high-performance or stainless steel designs)

  • Fuel injector components

  • Valve bodies and valve components

  • Rocker arms

  • Gear selector forks

  • Throttle bodies (certain designs)

  • Brake system components (caliper parts, brackets)

  • EGR valves and housings

  • Sensor housings and mounts

  • Transmission shift components

  • Suspension links (lightweight or performance designs)

  • Differential and drivetrain brackets

Investment casting is often chosen for these parts because it enables complex shapes, thin walls, and fine details while reducing the need for secondary machining.

Our Process:

Simply provide Canadian Offshore Solutions with a sample of your part or engineering drawings and we will be happy to prepare a quotation.

EP products are the choice for many well known OEM manufacturers. Stay ahead of your competition with high quality competitively priced parts.