Die Casting

Die casting is a metal manufacturing process where molten metal is injected under high pressure into a hardened steel mould called a die. The metal quickly cools and solidifies, producing parts with excellent dimensional accuracy, smooth surface finish, and high repeatability. This process is commonly used for high-volume production of non-ferrous metal parts, such as aluminum, magnesium, and zinc components, where tight tolerances and minimal post-machining are required.

Improve Your Competitive Advantage with Canadian Offshore Solutions

Canadian manufacturers may choose to offshore production of some parts to reduce manufacturing costs, access specialized production capabilities, and increase overall competitiveness. Offshoring can provide access to advanced tooling, higher-volume production facilities, or materials that are not readily available domestically. By strategically offshoring select components, manufacturers can improve supply chain flexibility, shorten lead times for certain products, and focus Canadian operations on higher-value activities such as engineering, assembly, and quality control.

Here’s a list of automotive parts that are commonly made using die casting, especially for high-volume production of lightweight, precise components:

  • Engine oil pans

  • Transmission housings (aluminum or magnesium)

  • Valve covers

  • Intake manifolds (aluminum designs)

  • Wheel hubs and wheel spacers

  • Alternator housings

  • Starter motor housings

  • Brake master cylinder bodies

  • Fuel pump housings

  • Gearbox housings

  • Steering components (like gear housings or brackets)

  • HVAC system housings (blower motor housings, vents)

  • Turbocharger compressor housings

  • Suspension brackets (smaller, lightweight designs)

Die casting is ideal for these parts because it produces high-strength, lightweight components with tight tolerances and excellent surface finishes, suitable for mass production.

Our Process:

Simply provide Canadian Offshore Solutions with a sample of your part or engineering drawings and we will be happy to prepare a quotation.

EP products are the choice for many well known OEM manufacturers. Stay ahead of your competition with high quality competitively priced parts.